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How to Make Chocolate from Cacao Beans

Ms Shi and Mr He
In this recipe, you'll learn how to make chocolate from fresh cacao pods. I will show you how to ferment cacao beans, how to roast cacao beans, and how to temper chocolate.
Prep Time 1 hour 30 minutes
Cook Time 1 hour 30 minutes
Fermentation Time 4 days
Total Time 5 days 3 hours
Course Dessert
Cuisine American, European
Servings 4 bars
Calories 595 kcal

Equipment

  • Oven with proofing/warm function
  • Proofing box
  • Large baking sheet
  • blender
  • Food thermometer (Optional; Skip it if you choose to skip the chocolate tempering process.)
  • Chocolate molds

Ingredients
  

  • 15 fresh cacao pods (I bought a 16 lbs cacao fruit box and received 15 cacao pods. These cacao pods yielded about 350g cacao nibs after fermented and roasted.)
  • 150 g powdered sugar (Ideally use powdered sugar. Can also use granulated sugar, but it will give your blender more work to do.)
  • 50 g cacao butter (optional)

Instructions
 

  • Cut open the cacao pods into halves, remove the cacao beans from the shells. Place the beans into a proofing box, close the lid.
  • In cold weather, set your oven to proofing mode, with the oven temperate between 80°F to 90°F. Place the proofing box on the center rack of the oven, allow the cacao beans to ferment for 3 to 5 days. In hot weather, you can set the proofing box on your countertop if the room temperature is higher than 80°F. Or you can place it outdoor in your yard or balcony, as long as the proofing box is airtight, remember to avoid direct sunlight. Open the proofing box daily to drain excess liquid and stir the cacao beans.
  • Fermented cacao beans should look brownish yellow and have a fruity alcoholic smell. Line a large baking sheet with foil, transfer the fermented cacao beans to the baking sheet, spread evenly into a single layer. Use the "Convection Roast" (*See Note1) mode to roast the cacao beans at 275 °F for about 90 minutes until the shells turn brown and crispy. Be sure to stir the beans regularly (about every 20 minutes) to ensure even roasting.
  • Remove the baking sheet from the oven, allow the cacao beans to cool until it's not too hot to be touched. Take a bean, crack it with your thumb and index finger, then peel off its shell. Repeat until all the cacao beans are peeled into cacao nibs.
  • Add the cacao nibs to a blender, or a mortar and pestle. Grind the cacao nibs on medium speed for about 3 minutes into cacao powder.
  • Add powdered sugar (*See Note 2) to the blender, optionally, add cacao butter (No need to melt; *See Note 3) to the blender to create a smoother and creamier texture. Keep grinding until it forms a smooth paste. (The longer you grind, the smoother your chocolate will be. If your blender feels warm, let it rest and cool entirely internally before resuming grinding. I gave my blender a 15-minute break for every 5 minutes of working. I grinded the cacao nibs for about 30 minutes in total.)
  • Optionally temper the chocolate mixture (*See Note 4). Prepare two large bowls, fill one of the bowl half way full with boiling water, fill the other bowl half way full with iced water. Place the bowl of chocolate mixture in the hot water, stir the chocolate continuously until it reaches 113°F. Then, place the chocolate bowl in the ice bath and stir continuously until it reaches 82°F. Finally place the bowl of chocolate mixture in the hot water again, stir continuously until it reaches 88°F.
  • Pour the chocolate mixture into chocolate molds. Place the chocolate molds in the refrigerator and allow it to cool for about half hour until it's fully set.

Video

Notes

1. Roasting the cacao beans

According to Institute of Culinary Education: "Typical cacao roasting temperatures range from 250-275°F up to 350°F, with the roasting process lasting between 30-90 minutes."
The roasting time could be vary depending on the size, amount, and the humidity of the cacao beans.
Ideally use the "convection roast" mode to roast cacao beans if your oven has that function. But it's also okay to use "convection bake" mode or the basic "bake" mode. I roasted my cacao beans at 275°F for 90 minutes. If the lowest temperature of your oven is higher than that, for example 300°F, you should shorten the roasting time.
Observe the cacao beans during the last roasting stage. Take one out from the oven, allow it to cool a bit, then try to use your thumb and index finger to crack the cacao bean. If you are able to crack the cacao bean and peel off its shell easily, the roasting step is done. 

2. Amount of sugar

The ratio of sugar to cacao powder will vary depending on individual preferences and the specific type of chocolate you're making. In general, a good starting point is 1:1, meaning that you use equal parts sugar and cacao powder. This will result in a balanced flavor that is not too bitter and not too sweet.
I personally like darker, more intense chocolate, so my sugar to cacao powder ratio is slightly lower than 1:2 (150g powdered sugar : 350g cacao powder).

3. Cacao butter

Cacao butter is an essential ingredient in chocolate-making because it helps to give chocolate a smooth texture, a rich flavor, and a glossy surface. 
 In a chocolate factory, the grinding process for making dark chocolate can take up to 48 hours or more. Cacao nibs will naturally release cacao butter and become smooth after such a long period of grinding. However, it's unlikely for us to grind cacao nibs for hours at home. Therefore, the best solution is to add some extra cacao butter. 
The ratio of cacao butter to chocolate should be close to 1:10. An easy way is to plus the weight of cacao powder (350g) and the weight of sugar (150g), then divide it by 10 to get the weight of cacao butter: (350g+150g)/10=50g

4. Temper the chocolate 

Theoretically speaking, tempering chocolate with hot and iced water can ensure a smooth, shiny, and snappy texture in the final product.
To test if the chocolate is properly tempered, you can spread a small amount of the chocolate onto a piece of parchment paper and let it cool. If the chocolate sets with a shiny surface and snaps cleanly when broken, it is properly tempered. If the chocolate is dull or soft, it needs to be retempered. 
But yes, you can skip tempering the chocolate. Actually, my tempered and untempered chocolates only looked slightly different and tasted almost the same. Maybe it's because my food thermometer wasn't accurate enough. Anyway, they were both super rich and delicious!
Keyword Homemade Chocolate, How to ferment cacao beans, How to Make Chocolate